It allows the customer to receive a ready-to-use cell for robotic 3D printing of metals.
Meltio Robotic Cell
Plug-and-play solution for robot integration
A cost-effective turnkey solution for Meltio Engine robot integration. It is designed to provide industries with a safe and efficient solution for the production of 3D printed metal parts.
The Meltio Engine robotic cell is the most versatile and capable solution for 3D printing, repairing, coating and adding functionality.
Efficiency redefined
Reduce integration risk, product standardization, and simplify adoption
technology, eliminating the long integration process and long assembly times.
Plug-and-play installation
Safe, tested and certified
Complies with European CE and laser safety regulations and multiple quality controls.
The best components
Robot and positioner on self-supporting platform, laser-safe housing.
Focus on the press
On-site training to enable the end user to succeed with Meltio and develop applications in a short time.
Technical specifications
Main technical characteristics
CLASS 1 laser product .
Meltio Space 1 subscription (one year.
Large volumes of 3D printing with continuous interpolation of the positioner axes.
All equipment and peripherals anchored to the platform.
Certification CE in accordance with the law.
Steel platform with leveling points and wiring ducts.
All cell controls unified on a single control panel.
Everything is sent integrated and tested.
The ultimate reseller/integrator focuses its work on training and enabling the customer to produce parts.
Load a drain from a truck regular size and load a forklift.
Includes building platform and 300x400mm actively cooled build plates.
Electrical requirements
Power Input:
Three-phase 400V 50Hz
5 poles (3W+N+PE)
Protection up to 50A Peak energy consumption 20kw
Average power consumption at 15-18 A: -> 7kw
Alternative power input on request:
Three-phase 440V 60Hz 5 poles (3W+N+PE)
Three-phase 230V 60Hz 3 poles (3W)
Structure and casing
Overall dimensions:
4,050 x 2,300 x 3,000 mm
Self-supporting steel platform (length 4050 mm x width 2550 mm).
Designed to support the weight of the Cell and its components without deformations.
Includes leveling points .
Oxidation resistant or protected for this purpose.
Channels for wiring and integration elements, allowing for a clean floor.
Custody laser safe according to IEC 60825-1 and IEC 60825-4.
Product Class 1 Robot Cell which reduces risks for the user.
Highly fire resistant casing materials that do not
produce toxic particles. In particular: B-s2,d0 second UNE EN 13501-1
Integration and Security
Input with single three-phase connector.
All cell controls unified on one control panel:
– Cell controls: open doors and arm safety
– Robot Controls: engines running, mode selector and emergency
Connected to customer local network (LAN) for interconnectivity with PCs.
ABB SafeMove for avoid collisions with the cabinet.
Safe environment for the end customer.
European CE regulations and laser safety.
UCKA in UK and UL in America to be evaluated.
Fully tested.
Specific quality checks before and after integration, ensuring maximum performance at the final destination.
Supply area
Control unit Meltio engine.
Engine and construction of water coolers for platforms.
External power supplies, for reel holders and +100kg drums
Inert gas supply options :
– Accessories for three 50 liter argon cylinders with non-return valves.
– Optional melt gas regulator
– Or provided by the customer
* All such equipment and peripherals are anchored on this platform and cannot exceed the maximum dimensions of the self-supporting platform during transport.
Load and create volume
Load:
Maximum load 500 kg (standard)
No positioner interpolation:
2000 x 1000 x 1000 mm
Custom build platform not included
No movement of the positioner, only orientation of the robot tool
Positioner interpolation:
⌀ 1000x1200 mm
Actively cooled build platform:
Build plate 300x400mm
Build plate 150x200mm
Build plate 120x100mm
* The cooling bed allows control of the temperature of the prints and protects the positioner, hardware which cannot exceed 70ºC for periods longer than 24 hours.
Engine software
User interface updated and renewed.
Customized profiles without the need to write macros, every possibility parameterized.
HD webcams.
Compatible with the welding camera.
Timeline for sensor analysis.
Live 3D model based on reading of TCP positions from the robot.
Profiles for Meltio Materials e Meltio Space.
Meltio Space software
This toolpath generation software was developed specifically for the accelerated adoption of Meltio technology and revolutionizes the field of robotic additive manufacturing. Thanks to its intuitive design, users can quickly adapt and take advantage of the benefits of robotic additive manufacturing without requiring robotics or programming skills.
Applications of Meltio robotic cells
Rotary screw compressor
SS316L
To measure:
75 x 75 x 230 mm coated
Weight:
3 kilograms
Printing cost:
$62.83
Pipe collector
SS316L
To measure:
205 x 360 x 473 mm
Weight:
5 kilograms
Printing cost:
$142.02
Spherical tank
SS316L
To measure:
500 Ømm
Weight:
30 kilograms
Printing cost:
$433.07
Laser alignment system
The laser alignment system is a product developed by Meltio to facilitate the adoption of our cutting-edge wire laser deposition technology, as well as to ensure the reliability of the printing process and improve the user experience.
Meltio Materials
Meltio's Laser Metal Deposition process achieves exceptional mechanical properties of materials using single and double wire. Choose the ideal welding wire for your application: unlimited third-party material or qualified Meltio Wire materials that guarantee user experience.
