Creatlabs D800 Ultra

The Creatlabs D800 Ultra is an industrial FFF 3D printer developed for manufacturers who need to produce large functional components, prototypes, fixtures, and production components in-house. Its 800 × 650 × 650 mm build volume allows for printing large components in a single session, while the linear motor motion system supports high-speed printing with precise motion control.

Based on the Creatlabs FFF 2.0 platform, the D800 Ultra combines an independently controlled dual extruder system, automatic calibration, and an actively heated chamber. It is designed for applications ranging from product development and assembly testing to small-batch and series production.

Large build volume for functional components

The 800 × 650 × 650 mm print volume provides space for large enclosures, equipment components, masks, clamping devices, and functional prototypes. Printing large parts in a single piece can reduce the need to split models into smaller sections and assemble them later.

The available build volume depends on the selected printing mode. Single-nozzle printing uses the entire 800 × 650 × 650 mm volume, while the dual-nozzle mode offers a volume of 740 × 650 × 650 mm. The mirrored duplication mode offers a build volume of 400 × 650 × 650 mm for the simultaneous production of mirrored parts.

Linear motor technology for high-speed printing

The D800 Ultra uses a Mag-Lev direct-drive linear motor system for XY axis movement. Unlike conventional belt or screw systems, the linear motor architecture reduces mechanical transmission friction and enables fast, precisely controlled movements.

The printer supports a maximum print speed of 1100 mm/s and acceleration up to 10,000 mm/s². In combination with an extruder flow rate of up to 90 mm³/s, these specifications enable the production of large parts while helping to reduce print times.

Independent dual extruders for flexible production

The independent dual extruder (IDEX) system supports several printing modes. Single-nozzle mode uses the entire build volume, while dual-nozzle support mode allows the second extruder to be used for support material. Mirrored duplication mode allows two mirrored parts to be printed simultaneously, making it useful for certain production activities.

Automatic dual-nozzle XYZ offset calibration helps align the two print heads. The XY alignment system uses a high-definition macro camera with AI-assisted visual recognition, while two photoelectric sensors measure the Z offset.

Heated chamber for engineering materials

The actively heated chamber reaches temperatures up to 80 °C to maintain a more stable thermal environment during printing. This is particularly important when working with materials such as ABS and ASA, which can shrink as they cool and warp during printing.

The nozzle reaches temperatures up to 420 °C and the heated bed up to 120 °C. The printer supports a wide range of technical materials, including PC, nylon, and reinforced filaments. The material choice must be appropriate for the part requirements and recommended printing conditions.

Automatic calibration and monitoring

The D800 Ultra combines automatic print bed calibration with automatic dual-nozzle offset calibration. Its eddy current bed leveling system is designed for large-format platforms, with a stated measurement accuracy of 0.001 mm. The non-contact sensor design allows for repeated calibrations without mechanical contact at the measurement point.

Filament runout and clog detection help identify interruptions in material feeding. Remote camera monitoring allows users to check print progress, while automatic material feeding supports the printing workflow.

Integrated air filtration system

The printer includes an integrated air filtration system that combines HEPA filtration and activated carbon. The standalone AIR-200 industrial air filtration system is also available as an option for applications requiring additional air treatment.

Designed for industrial workflows

The CreatBot D800 Ultra is designed for manufacturers who develop their own products and for service providers offering industrial 3D printing, rapid prototyping, and custom production. Typical applications include product prototyping, functional validation, assembly testing, the creation of fixtures and devices, and small-volume production.

Support for USB, USB drives, Wi-Fi, and LAN file transfer offers several ways to send print files to the machine. The printer supports CreatWare, Orca Slicer, Cura, Simplify3D, and other listed software, with support for Windows and macOS operating systems.

Technical specifications