Allows the customer to receive a cell ready for robotic metal 3D printing.
Meltio Robotic Cell
Plug-and-play solution for robot integration
A cost-effective turnkey solution for Meltio Engine robot integration. It is designed to provide industries with a safe and efficient solution for 3D printing metal parts.
The Meltio Engine Robot Cell is the most versatile and capable solution for 3D printing, repairing, cladding, and adding features.
Efficiency redefined
Reduce integration risk, product standardization and simplify technology adoption by eliminating the long integration process and long assembly times.
Plug-and-play installation
Safe, tested and certified
Compliant with European CE and laser safety regulations and multiple quality controls.
Best components
Robot and positioner on self-supporting platform, laser-safe enclosure.
Focus on printing
On-site training to enable the end-user to succeed with Meltio and develop applications in a short time.
Technical specifications
Key technical features
CLASS 1 laser product .
Meltio Space 1 (one) year subscription.
Large 3D print volumes with continuous positioner axis interpolation.
All equipment and peripherals anchored to the platform.
CE certification as standard .
Steel platform with leveling points and cable trays.
All cell controls unified on a single control panel.
Everything is sent integrated and tested.
The end reseller/integrator focuses their work on training and enabling the customer to produce parts.
Loading and unloading from a regular-sized truck and loading a forklift.
Includes build platform and actively cooled 300x400 mm build plates.
Electrical requirements
Power input:
Three-phase 400V 50Hz
5 poles (3W+N+PE)
Protection up to 50A Peak power consumption 20kw
Average power consumption at 15-18 A: -> 7kw
Alternative power input on request:
Three-phase 440V 60Hz 5 poles (3W+N+PE)
Three-phase 230V 60Hz 3 poles (3W)
Structure and enclosure
Overall dimensions:
4,050 x 2,300 x 3,000 mm
Self-supporting steel platform (length 4050 mm x width 2550 mm).
Designed to support the weight of the cell and its components without deformation.
Includes leveling points .
Oxidation resistant or protected for this purpose.
Channels for cabling and integration elements, allowing for a clean floor.
Laser safe enclosure according to IEC 60825-1 and IEC 60825-4.
Class 1 Robot Cell product that reduces risks for the user.
Highly fire-resistant enclosure materials that do not
produce toxic particles. Specifically: B-s2,d0 according to UNE EN 13501-1
Integration and Safety
Input with single three-phase connector.
All cell controls unified on a single control panel:
– Cell controls: open doors and arm safety
– Robot controls: motors on, mode selector and emergency
Connected to the customer's local network (LAN) for interconnectivity with PCs.
ABB SafeMove to avoid collisions with the cabinet.
Safe environment for the end customer.
European CE regulations and laser safety.
UCKA in UK and UL in America to be evaluated.
Fully tested.
Specific quality controls before and after integration, ensuring maximum performance at the final destination.
Supply Area
Control unit Meltio Engine.
Engine and construction of platform water chillers.
External feeders, for spool holders and drums over 100kg
Inert gas supply options :
– Accessories for three 50-liter argon cylinders with non-return valves.
– Optional melting gas regulator
– Or supplied by the customer
* All this equipment and peripherals are anchored on this platform and cannot exceed the maximum dimensions of the self-supporting platform during transport.
Load and build volume
Load:
Maximum load 500 kg (standard)
No positioner interpolation:
2000 x 1000 x 1000 mm
Custom build platform not included
No positioner movement, only robot tool orientation
Positioner interpolation:
⌀ 1000x1200 mm
Actively cooled build platform:
Build plate 300x400mm
Build plate 150x200mm
Build plate 120x100mm
* The cooling plate allows temperature control of prints and protects the positioner, hardware that cannot exceed 70ºC for periods longer than 24 hours.
Engine software
Updated and renewed user interface.
Custom profiles without the need to write macros, every possibility parameterized.
HD webcam.
Compatible with welding camera.
History for sensor analysis.
Live 3D model based on reading TCP positions from the robot.
Profiles for Meltio Materials and Meltio Space.
Meltio Space Software
This toolpath generation software has been specially developed for the accelerated adoption of Meltio technology and revolutionizes the field of robotic additive manufacturing. Thanks to its intuitive design, users can quickly adapt and take advantage of the benefits of robotic additive manufacturing without requiring expertise in robotics or programming.
Applications of Meltio robot cells
Rotary screw compressor
SS316L
Measure:
75 x 75 x 230 mm coated
Weight:
3 kilograms
Print cost:
$ 62,83
Pipe manifold
SS316L
Measure:
205 x 360 x 473 mm
Weight:
5 kilograms
Print cost:
$ 142,02
Spherical tank
SS316L
Measure:
500 Ømm
Weight:
30 kilograms
Print cost:
$ 433,07
Laser alignment system
The laser alignment system is a product developed by Meltio to facilitate the adoption of our cutting-edge Wire-Laser Deposition technology, as well as to guarantee the reliability of the printing process and improve the user experience.
Meltio Materials
Meltio's Laser Metal Deposition process achieves exceptional material mechanical properties using single and dual wire. Choose the ideal welding wire for your application: unlimited third-party material or qualified Meltio Wire materials that guarantee the user experience.