Meltio Engine CNC integration
Transform any machine tool into a hybrid manufacturing system without inherent size constraints. The Meltio Engine is the ideal CNC complement for manufacturing, repairing and adding near net shape functionality.
The most cost-effective hybrid manufacturing solution, suitable for almost all CNC machines on the market. Enable metal 3D printing and machining of complex geometries in a single process step.
Hybrid production
Create highly complex parts with machining tolerances in the same process.
Retrofitting
Bring new functionality to any CNC machine by turning it into a hybrid metal manufacturing system.
Repair of parts
Cost-effective component repair, parts augmentation, and feature addition.
Geometry Freedom
No intrinsic constraints when the work area is limited only by the size of the motion system.
Meltio Engine Specifications
Dimensions (WxDxH):
390x700x1025 mm
Print envelope (XxYxZ):
inherent to the movement system
Weight:
142kg
Laser power:
1200W
Laser type:
multiple 200W direct diode lasers
Laser wavelength:
976nm
Process control:
closed loop, laser and wire modulation
Power Input:
208/230 V Single Phase or 400 V Three Phase
Energy consumption:
2-5 kW peak depending on options selected
Wire feed:
from a K300 spool up to two external wire drums
Power Wire:
Wire diameter 0.8-1.2 mm
Cooling down:
Water-cooled chiller included
Hardware integration
Active mounting hardware, where the deposition head is stored in a sealed enclosure when not in use and is automatically deployed when needed.
Retracted dimensions (W*D*H):
255*320*872mm
Unretracted dimensions (W*D*H):
255*320*1045 mm
Weight:
46.5kg
CNC requirements
The minimum requirements for correct integration of the Meltio Engine with a CNC machine are:
- Spindle motors can handle the additional weight
- The distribution mechanism can be mounted without collisions
- Eight unused M-code controlled relays
- Possibility of adding a NO relay to the feed hold
- Ability to add resume/start feed buttons
- Laser safety windows can be fitted
- The system can lock all doors and windows
Upgrades and accessories
Programmable feeder that preheats the material to increase deposition speed.
This option allows you to 3D print two wire materials in sequence with very quick wire changes.
Sturdy table with stainless steel and aluminum wheels. Contains drawers for tools and materials.
It allows users to calibrate Meltio's multi-laser deposition head accurately and effortlessly before every print.